Removal and Installation

Removal





1 Remove exhaust system. Service and Repair
2 Pull off ignition cable.
3 Unscrew shielding plates on exhaust manifold.
4 Unscrew engine shock absorber with fastening holder and shielding plates. For this purpose, unscrew screw for engine mount.

Exhaust Manifold, Left (Steps 5 - 6)





5 Remove air cleaner.
6 Unscrew exhaust nuts and screws and remove exhaust manifold Exhaust manifold left


Exhaust Manifold, Right (Steps 7 - 10)





7 Remove windshield washer reservoir.
8 Unscrew coolant reservoir. Unscrew fastening clamp for cooling water hose. Loosen cable strap for electric line and put reservoir aside.
9 Remove battery, battery holder and shielding plate.

NOTE: On vehicles with automatic climate control the battery is mounted at the right in trunk.

10 Unscrew exhaust nuts and screws and remove exhaust manifold.


Installation:





A Engine 117.96
B Engine 116.96

11 For installation proceed vice versa. Renew all gaskets and exhaust nuts.
12 Mount flange gaskets with sheet metal in direction of cylinder head.
During assembly make sure that the exhaust manifold gaskets are not mixed up.
13 Tighten screws for engine mount to 75 Nm.
14 Mount exhaust system.
15 Mount air cleaner. Pay attention to correct seat of sealing ring between air flow sensor and air cleaner.
16 Run engine and check exhaust system for leaks.